More efficient research, more economical production: ZE BluePower in a new design
Whether for research or daily production - the new generation of the ZE BluePower twin-screw extruders offers clear advantages. The new ZE 28 BluePower scores with improved operation, greater energy efficiency and digital networking via ppC (pioneer processControl). The larger ZE 42-80 series has also been comprehensively redesigned - with a focus on simple maintenance, digital interfaces and an optimized modular system. "For our customers, this means a better price-performance ratio and shorter delivery times - real advantages in day-to-day operations," says Dr. Thomas Unger.
New multilayer pipe head processes up to 100% recyclate
With its newly developed PVC multilayer pipehead, KraussMaffei Extrusion is demonstrating how pipe and profile extrusion can be made more sustainable and future-proof. The system processes up to 100% recycled PVC - even with varying material quality. The layer configuration can be flexibly adjusted depending on the application. A newly designed flow system prevents spiderlines and ensures consistent product quality with optimal material usage.
Digital transformation: rethinking machine control
With the new ppC (pioneer processControl) control system, KraussMaffei is bringing greater clarity and efficiency to extrusion processes. Instead of complex operating logic, ppC relies on intuitive processes, clearly structured user guidance and a unified user interface. This shortens the learning curve, reduces the amount of training required and makes everyday production easier. Its modular design enables use across all extrusion tasks - from Flat&Foam to Pipe & Profile through to Compounding and Recycling.
Integration into existing systems is also easy: interfaces for connecting to third-party devices such as metering devices, measuring systems and higher-level systems such as MES or DCS enable the central operation and monitoring of entire systems. This ensures greater transparency and process reliability.
Looking ahead: on the way to production without operators
In view of growing staff shortages, KraussMaffei Extrusion is developing digital tools for production without operators (PWO). Start-up workflows, AI-supported assistants and HMI solutions for mobile use make it easier to monitor entire lines - with fewer personnel. The first systems are already running unmanned at weekends - a milestone towards lights-out manufacturing.
Tailor-made Lifetime Service for maximum system efficiency
With its Lifetime Service, KraussMaffei Extrusion offers a comprehensive service concept that goes far beyond routine maintenance. "From commissioning and targeted modernization and data-based services, we support our customers throughout the entire life cycle of the system - reliably, proactively and with personalized solutions," says Ralf Benack. Whether it’s spare parts, remote support, training, or digital condition monitoring, the goal is always the same: maximum plant availability, consistent product quality, and a sustainable boost in overall efficiency.
Performance. Perfected. For you.
KraussMaffei Extrusion's presence at K 2025 underlines its commitment to combining innovative technologies, sustainable solutions and maximum cost-effectiveness in perfectly coordinated system solutions - individually tailored to customer requirements along the entire polymer processing value chain.
