Founded in 1980, Moretto leads the evolution of technology in the field of auxiliaries with innovations that raise quality standards of products and optimize energy savings in plants. A technological leadership that not only innovates, but also puts operators at the center, creating automations that support and enhance their daily work. The company has become over the years an international benchmark with 5 production sites, 9 sales branches and a widespread presence in more than 70 countries.
“Anniversaries are a time for reflection, but they are also a springboard for facing future challenges with the same determination and passion that has characterised us for the past 45 years. We have built our history on the courage to never compromise, always pursuing the highest quality,” says Renato Moretto, the company’s founder and president.
A challenge to do better, day after day
Moretto's growth has been constant, driven by a pioneering spirit that has enabled it to interpret and anticipate the needs and trends of the industry. The company has implemented continuous updates and new organisational and production models, allowing it to guarantee the exclusivity of the solutions it proposes. Moretto engineers' mission is to aim for constant improvement based on ingenuity and scientific rigor. To offer an increasingly innovative product and properly analyse processes and materials, the company invests more than 6% of its turnover in Research and Development and has a state-of-the-art laboratory equipped with unique and exclusive instruments. “To innovate means to go beyond the limit where others stop, to raise a challenge every day to improve oneself and one’s own work and to create value for our customers”, this has always been the conviction of Renato Moretto.
K 2025 in name of new technologies
Participation at the K show will not only be the occasion to celebrate the 45th anniversary but also to showcase Moretto’s new technologies, including the gravimetric batch blender DGM Gravix 50, the dryer X Comb 19, the Hyper Cut grinder, the manual manifold with wireless control and OW6, the innovative centralised system management server.
Two years after the launch of the DGM20, the DGM Gravix 50 extends the range of the gravimetric batch blenders specifically designed for the micro-dosing of plastic materials. Thanks to the SMD electronic control, the digital technology increases the performance of the self-adjustment algorithms. Additionally, the weighing system performs high-speed sampling, ensuring that data are processed through self-learning functions.
A unique feature of the system is the double eyelid device, which has an unbeatable reaction time of only 25 ms, which ensures accurate dosing. The Rotopulse technology evolves for micro-dosing by means of a pulse system, down to a tenth of a gram in the dosing of masterbatch. The increased capacity of the mixer completes the configuration ensuring first-class performance. Advanced connectivity and readiness for the MOWIS supervisory system make the DGM Gravix blenders highly versatile and perfectly suited to the demands of modern industry.
The range of X Comb mini dryers is also expanding with the new XD19 model, which is suitable for processing techno polymers and productions of up to 60 kg/h. Boasting a completely innovative design, the XD19 enhances the construction, technology and performance of the X Comb series. Distinctive features remain the Honeycomb technology in 100% Zeolite with superior absorbent capacity, the exclusive OTX hopper and the Hyper Flow turbo compressors with variable flow, which guarantee a consistent process and high energy efficiency in a footprint of just 0,56 mq.
Moretto revolutionizes the concept of granulation with Hyper Cut, a high productivity grinder (up to 1.200 kg/h), ideal for grinding waste pieces, sprues and blown parts with a versatility that surprises even the most demanding professionals in the injection moulding, extrusion, blow moulding and thermoforming sectors. The flexible rotor design allows the cutting elements to be set to process any type of waste pieces, ensuring high performance in all conditions, with unrivalled results in terms of productivity, regrind quality, reduced noise impact and total absence of dust. The perfect balance of power and precision!
Moretto's plastic granule conveying solutions also feature a variety of innovations. The TLC manual manifold allows for the implementation of wireless control, guiding the operator through the correct coupling of materials and machines and providing immediate feedback on the status of connections. A distinctive element that aims to eliminate the possibility of human error, making the process safer, more precise and traceable. The touch-view control offers a simple and intuitive interface for the operator, enhancing safety in the control of the production process.
Maximum efficiency and self-calibration in conveying systems represent the primary needs of the modern plastics processing industry. These needs are satisfied by One Wire 6, the only intelligent system available on the market that implement the exclusive Krono technology. One Wire 6 is equipped with artificial intelligence and doesn’t need to be programmed as it is adaptive. Identifying the machine to be served, it recognises and applies conveying parameters automatically keeping the highest efficiency. Furthermore, KruiseKontrol is integrated as standard, thus completing the conveying system with a dynamic granule speed control tool. A system that identifies the operating parameters and performs gentle conveying.
All Moretto systems can be connected to the Mowis supervising system, an extraordinary ally in everyday work that simplifies the management of complex system and provides an immediate overview of the plant status.
This is a preview of the new technologies that will be exposed at the K 2025 show. Moretto technicians look forward to receiving your visit at Stand E68, Hall 11 for a product presentation and an always fruitful exchange of views.
