Anurag Sharma, Sidel Sales Manager in Saudi Arabia, explains, "The key challenge was to find a solution able to ensure greater efficiency, so as to strengthen profitability and optimise Total Cost of Ownership (TCO). All of this without compromising top product quality, a must-have for Almarai considering the great sales performance of its orange juice. To address this within the two complete lines, Almarai opted for the Sidel Combi. Integrating blow moulding, filling and capping processes into a single system, the Combi reduces operating costs and uses up to 30% less floor space compared to traditional standalone equipment. Using fewer component machines, the solution offers up to 4% higher efficiency levels than standalone machines, on top of lower energy consumption and faster format changeovers. This results in a reduction of operating costs by up to 12%, saving labour, raw materials, and spare parts."
The two Combis supplied to the Al Kharj site are equipped with a Sidel SF100 filler, ensuring optimum uptime and the highest productivity. Its 'dual speed' valve allows consistent performance and the best drink quality, especially when handling beverages with pulps. Additionally, both magnetic flowmeters and filling valves are equipped with plungers, leading to higher accuracy and more efficient filling and cleaning. In fact, the system allows for no clogging and an easier removal of pulp residual. For greater product safety and ease of operations, the tight enclosure with HEPA filter allows for top hygiene, while Cleaning In Place (CIP) requires no intervention from operators thanks to the automatic dummy bottles.
Sidel's proven and versatile RollQUATTRO Evo labeller complements the Combi. Primarily using wrap-around Roll-Fed technology to apply either paper or plastic labels with hot glue, it delivers all the flexibility needed to match Almarai's needs when processing lightweighted containers and extremely thin labels at very high speed.
Sidel helps Almarai with two complete PET lines