Moretto presents his concept of Efficiency 4.0

Based on SCADA system, Mowis 3 allows a safe and immediate exchange of data between standard modules, taylor-made modules and the customer management system.

Moretto's drying solutions are suitable both for complex models such as multi hopper systems and for the dehumidification of small quantities of technical materials, like X Comb mini dryers, designed to meet the requirements of the most demanding sectors such as the medical, without the use of compressed air. X Comb guarantees maximum efficiency and reliability thanks to the zeolite technology, the powerful turbo compressors, the exclusive OTX hopper and the dew point equalizer (up to -52 ° C).

The compact dryers of the X Dry Air series, equipped with a double-bed system with zeolite technology and a transparent OTX Pyrex hopper, ensure even higher performance by reaching dew point values up to -70 ° C.

For multi hopper plants, the best drying solution is the revolutionary Eureka Plus system, "the most advanced low consumption drying system available on the marketable to reduce energy consumption by 56% compared to conventional drying systems. Eureka Plus consists of four Moretto-patented technologies:
  • X MAX, the only high performance multi-bed modular dryer
  • Flowmatik, a dynamic airflow management system,
  • OTX, innovative hoppers with an exclusive internal geometry
  • Moisture Meter Manager, the revolutionary device which measures polymer residual moisture in-line and adapts the drying system operations.
By working together, these four automations provide an "on demand" selfadjusting, modular and energy-saving drying system.

Moisture Meter Manager, thanks to the sophisticated Box, Crown and Control devices, can detect in-line the intrinsic moisture in the polymer with an extraordinary level of precision: from 3,000 up to a minimum of 15 parts per million (ppm), with a degree of precision of ±3 ppm and a temperature range from 20 to180°C.
Moisture Meter Manager is a real "intelligent" device, it automatically directs the drying system to adjust its drying parameters to match the drying requirements, assuring that material is perfectly dried using the minimum amount of energy. With Moisture Meter Manager we talk about "drying on demand" by targeting the actual moisture levels of the resin and not simply providing the same drying heat and airflow for all conditions.

At Fakuma great attention is also dedicated to the dosing phase, with the presentation of DPK, the new compact loss-in-weight dosing unit, suitable for intermittent or continuous dosing of small quantities of color or additives into a flow base material, that solves the problem of overdosing with an extremely precise control. Thanks to the exclusive vibration immunity system, the machine control algorithm and the hopper removeable from the dosing unit, DPK achieves a dosing accuracy up to ±0,03%, allowing processors to avoid unnecessary wastes of expensive additives.

Moisture Meter Manager