At K 2025, Zhafir will present the Zeres medical, an all-electric injection molding solution derived from the Zhafir Zeres series and equipped for regulated healthcare production. The GMP-compliant configuration includes GoFactory as standard. Its integrated interface enables process monitoring and traceability at no additional cost, supporting validation and documentation. A live application on a ZE1500V-300h medical with a 32 mm screw will demonstrate production of a syringe barrel in cyclic olefin copolymer using an eight-cavity mold. With a 24 gram shot weight, the glass-like COC demands precise temperature control and stable injection to achieve high dimensional accuracy. The Zeres medical addresses these requirements with an injection pressure capability up to 2,530 bar and a maximum injection speed of 300 mm/s to maintain consistent process conditions and repeatable quality. The cell is equipped with peripherals from Haitian Smart Solutions, including a dryer, a material handling system and a temperature control unit operating at a 110 °C setpoint, and with cleanroom elements from partner Petek such as a fan filter unit, a laminar flow box and a fully enclosed conveyor for controlled part handling.
Cleanroom-oriented machine design and controls
The Zeres medical configuration is tailored for cleanroom use. The mold area features stainless steel cladding, while exterior surfaces are smooth and easy to clean. An elevated base frame improves accessibility and facilitates housekeeping. Lubrication is based on NSF-H1 certified lubricants to support hygienic operation.
The control system incorporates user management, electronic signature and audit trail functionality. GMP-related documentation requirements are supported by default, aligning the machine with typical quality system expectations in medical molding. Together with the integrated GoFactory interface, these capabilities enable data capture, process oversight and traceability without additional cost.
Integrated peripherals and cleanroom handling
All peripheral equipment for the exhibit is supplied by Haitian Smart Solutions. The setup includes a dryer, a material handling system and a temperature control unit with a 110 °C setpoint. Cleanroom equipment is provided by Petek and comprises a fan filter unit, a laminar flow box and a fully enclosed conveyor system to maintain a controlled part flow from mold exit to downstream handling.
The Zeres medical series combines electric drive technology with a stable process architecture and integrated data capabilities. It is designed for reliable and cost-efficient series production of high-precision plastic components under regulated medical manufacturing conditions.
Zhafir Zeres Medical
Company background and show details
Zhafir Plastics Machinery, founded in 2005, is a brand of Haitian International and focuses on electrical precision solutions in injection molding. More than 33,000 machines have been installed worldwide to date, almost 30,000 of them in the last ten years.
Haitian at K 2025: Hall 15 | Booth A57.
