The facility will be integrated with the existing Jubail complex and is expected to be completed in 2015. The companies have approved the next stage of project development - engineering, procurement and construction (EPC).
The facility will have the capacity to produce up to 400,000 tonnes per year of rubber - including halobutyl, styrene butadiene, polybutadiene, and ethylene propylene diene monomer (EPDM) rubbers -- thermoplastic specialty polymers, and carbon black to serve local markets, the Middle East and Asia. Kemya has awarded the EPC contract for the elastomers facility to Technip, Tecnicas Reunidas and Daelim.
Kemya is a 50-50 joint venture between SABIC and Exxon Chemical Arabia Inc., an affiliate of ExxonMobil Chemical Company. The two companies have collaborated closely since 1980 when they established the joint venture, which produces polyethylene, ethylene, and propylene. The new synthetic rubber project represents a significant broadening of Kemya’s product portfolio.
Associated with the new Kemya elastomers facility is the establishment of the High Institute for Elastomer Industries (HIEI), a vocational training center in Yanbu; a product application center in Riyadh; and thermoplastic polyolefin compounding and inventory management facilities in Jubail. The facilities are aligned with Saudi Arabia’s national industrial clusters development program to expand and diversify its manufacturing sector. The HIEI will employ Saudis as instructors to deliver innovative polymer science education programs developed at the University of Akron Research Foundation, in Ohio, USA, to train Saudis for the Kingdom’s developing elastomers conversion industry.
Mohamed Al-Mady, SABIC Vice Chairman and CEO, said, “The Kemya elastomers facility demonstrates our commitment to build and champion a first-rate rubber industry in Saudi Arabia that supports job creation, develops downstream industries and helps diversify the national economy. The strategic partnership between SABIC and ExxonMobil provides the strength of industry-leading competitive assets, introduces new specialty products to the Kingdom and offers global marketing and supply capability of exceptional quality. We will provide the building blocks for our customers to successfully compete on a domestic and international scale in markets for a wide range of applications.”
“ExxonMobil is proud to be a leading foreign investor in, and customer of, the Kingdom of Saudi Arabia,” said Steve Pryor, president of ExxonMobil Chemical Company. “This first-of-its-kind elastomers facility in the Kingdom creates a platform that will support the development of a rubber industry, which is designed to produce a broad range of consumer products.”
An expanding transportation infrastructure in the Middle East and Asia Pacific has created strong demand for rubber products. The new world-scale Kemya elastomers project will help meet this ever-growing demand. The facility will rely on commercially competitive, high-impact technologies, including proprietary ExxonMobil EPDM, thermoplastic specialty polymers, and halobutyl rubber technologies.
“The expansion will employ the latest proprietary processes and product technologies to meet the growing global demand for specialty elastomers,” said Neil Chapman, senior vice president, polymers, for ExxonMobil Chemical Company.
“The project will help maintain an important focus on accelerating the growth and diversification of the Kingdom’s manufacturing sector,” said Koos Van Haasteren, SABIC executive vice president, performance chemicals. “The HIEI, product support center, and the Kemya elastomers facility together build a strong foundation for investments in targeted industries such as automotive manufacturing, building and construction and appliances.”